Falcon Turbo Developments Ltd

About Falcon Turbo Developments Ltd

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Proudly based in Sheffield, Falcon Turbo Developments Ltd is a specialist forced-induction engineering company providing precision turbocharger remanufacturing, custom development, and high-performance hybrid turbo upgrades across the UK.

Founded on extensive expertise in precision CNC engineering and turbocharger dynamics, we hold the prestigious Made in Sheffield® trademark - a recognized mark of world-class manufacturing quality, innovation, and British engineering standards.

Whether you need a reliable factory replacement or a bespoke motorsport turbocharger setup, our fully equipped Sheffield facility delivers complete in-house solutions:

- Turbocharger Remanufacturing and Reconditioning: Comprehensive tear-down, ultrasonic cleaning, precision component replacement (bearings, seals, thrust assemblies), and electronic actuator calibration to OEM+ standards.
- Performance Hybrid Turbos: Custom-built hybrid turbochargers featuring lightweight billet compressor wheels, high-flow cutback/clipped turbine shafts, and heavy-duty 360° thrust bearings designed for Stage 2, Stage 3, and custom tuning projects.
- Bespoke Turbo Development: In-house 5-axis CNC profile machining, porting, and custom airflow development for specialist road, track, and motorsport applications.
- OEM and Genuine Turbo Supply: Brand-new, genuine factory turbochargers supplied directly from leading tier-1 manufacturers, including Garrett, BorgWarner, Mitsubishi (MHI), IHI, and Holset.
- High-Speed VSR Dynamic Balancing: Component and core-assembly dynamic balancing at speeds exceeding 250,000 RPM on state-of-the-art Vibration Sorting Rigs (VSR) to ensure vibration-free operation and maximum longevity.

Why Choose Falcon Turbo Developments?
- Made in Sheffield® Certified:** Backed by authentic regional craftsmanship and precision engineering standards.
- In-House CNC Machining and Balancing:** Every stage of machining, assembly, and VSR balancing is conducted under strict quality control in our own workshop.
- Proprietary Heavy-Duty Components:** We utilize upgraded bearing systems and custom aerodynamic profiles engineered to outperform standard OEM factory units under high thermal and boost loads.
- Fast UK-Wide Turnaround:** Efficient dispatch and express courier service for garage trade partners and private customers nationwide.
- **Comprehensive Warranty:** All remanufactured units and hybrid builds come with full warranty protection for complete peace of mind.

Who We Serve.
- Trade Garages and Dealerships: Reliable, fast-turnaround trade supply, diagnostics assistance, and competitive trade terms.
- Tuning Companies and Engine Builders: Bespoke hybrid development tailored to specific ECU calibrations, dyno targets, and track setups.
- Private Vehicle Owners and Enthusiasts: Professional diagnostics, direct replacements, and tailored performance upgrades for BMW, VAG, Land Rover, Mercedes, Ford, and more.